Heavy Duty Low Cost Heavy Duty Cutting Precision Lathe for Steam Turbine Rotor Shaft Machining

• Customization: Available
• After-sales Service: Good After Sales Service
• Warranty: 12 Months
• Model NO.: C61200
• Processing Accessory: Metal Parts
• Guide Rail: Horizontal Guide Rail
• Tool Holder: Vertical 4 Position Tool Post
• Power Source: Mechanical Drive
• Controlling Mode: Artificial
• Automatic Grade: Semiautomatic
• Setting Mode: Floor-type
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Product Name: Heavy Duty Low Cost Heavy Duty Cutting Precision
• Product Model: C61200
• Swing Diameter Over Bed: 2000mm
• Swing Diameter Over Carriage: 1600mm
• Guide Rail Width: 1600mm
• Main Motor: 75kw
• Max. Weight of Workpiece: 32ton
• Transport Package: Export Standard Package
• Specification: 13100x2500x2800mm
• Trademark: BAISHUN
• Origin: China
• HS Code: 8458190000
• Production Capacity: 300 Sets Per Year

Product Description

Heavy Duty Low Cost Heavy Duty Cutting Precision Lathe for Steam Turbine Rotor Shaft Machining
This series conventional heavy-duty horizontal lathe, it suitable for high speed steel hard alloy cutting tool, various materials shaft parts, cylindrical and disk-shaped parts processing. To achieve turning cylindrical, face grooving, cutting slot, cutting off, boring and turning inside and outside the cone and other processes

The main structure of machine tool

1. Lathe bed

The bed is the foundation of the machine parts; its stiffness directly influences the whole machine work performance and working accuracy. The machine bed is made of resin sand molding, high grade cast iron casting, has good appearance and strength, in the structure aspirant board layout is reasonable, excellent resistance to section distortion ability, cavity using the sealing sand structure, increases the whole bed resistance, effectively improve the vibration resistance of machine tool, clearance hole arranged on the bottom of the machine tool, its has a good chip removal capability.This lathe bed mechanical and finite element method analysis, the experimental results show that with high stiffness and strength. Lathe bed guide face width is 1600 mm, guide face width size large, processing of large scale rotary work piece, with good resistance to overturn performance. Lathe bed adopts rectangle three guide orientation, and for the longitudinal movement of the apron and tailstock.

2. Headstock

Headstock is the whole box structure, it makes movement of DC speed regulating motor entering headstock through flexible coupling, and manipulates sliding change gear through hydraulic oil cylinder, which can realize three gears stepless speed regulating spindle speed. Main transmission lines uses advanced and high-low separated two transmission line, economically and effectively extends range of spindle speed regulating Rn. The main transmission system has advantage of big output torque, little power loss, large variable speed range, etc. In short, this spindle box has full function, good adaptability and many other advantages. The spindle supporting selection of typical two supporting structure,

spindle bearing used with high-precision spindle bearings, through the double row short cylindrical roller bearings, ball bearings and plane single short cylindrical roller bearing of the effective combination,make main shaft systemhas the best stiffness and carrying capacity. Span of spindle achieves theoptimal state after many finite element method analysis, modification and argumentation.

3. Tailstock

Tailstock is up and down fission structure, the down part drive by P = 1.5KW motor, move speed is 3000 mm/min. Some parts, such as electromotor, worm gear and worm, gear rack, which mutually transmit to move on the lathe bed. The worm gear and worm has the function of stop and

reverse, tailstock guide rail adopts microcomputer electrical lubrication pump station to realize self lubrication. The upper part of tailstock is equipped with spindle electronic force measure device. The tailstock sleeve moves by machinery motor. The spindle nose of tailstock sleeve is braced against high precision double row radial roller bearing, it is the same with spindle structure, and has high rigidity. The back of sleeve spindle is equipped with disc spring which prevent to damage mechanism due to workpiece thermal expansion.

4. Carriage and Toolpost

Their main functions is to use for finishing various kinds of feed working by making main spindle as frame of reference. In order to effectively prevent the longitudinal crawling of big carriage feed, carriage guide rail uses the method which stick plastic soft belts with high performance. They adequately absorb the advanced technology at home and abroad in vertical and horizontal branch structure design, thereby improve the reliability of machine tool.

5,Sliding Box

The main functions of sliding box is to transform the movement from rotation of light bar to linear motion of tool post (namely turning tool), and realize conversion of various kinds of feedrate. By manipulating the front dextral handlebar of sliding box, it can easily

achieve vertical and horizontal feed move and fast move of lathe tool. In order to reliably realize the distribution of general feed and rapid move,specially equipped with interlocking system device in the sliding box.

6,Feed Box

The major function of feed box is to realize the connection between spindle box and the light bar of feed, and reduction of transmission speed. The main part mainly is equipped with gear mechanism.

 

Product Parameters

Following is 32 tons load capacity heavy duty lathe machine

Model		C61160	C61200	C61250	C61315
Max.swing over bed	mm	1600	2000	2500	3150
Max.swing over carriage/tool post	mm	1200	1600	2000	2600
Width of bed (Three lathe beds)	mm	1600	1600	1600/2100	2100
Max.length of workpiece	m	5-20	5-20	5-20	5-20
Max.weight of workpiece	ton	32	32	32/75	75
Max.torque of face plate	kg.m	8000	8000	8000	8000
Max.cutting capacity tool post	kg.m	8000	8000	8000	8000
Section dimension of tool shank	mm	70x70	70x70	70x70	70x70
Headstock
Progression of spindle speed		Stepless	Stepless	Stepless	Stepless
Range of spindle speed	rpm	1~200 0.8-160 0.025-125	1~200 0.8-160 0.025-125	1~200 0.8-160 0.025-125	1~200 0.8-160 0.025-125
Diameter of chuck	mm	1600	2000	2500	3150
Knife rest
Step. No of feed	step	18	18	18	18
Range of longitudinal feed	mm/r	0.125-48	0.125-48	0.125-48	0.125-48
Range of cross feed	mm/r	0.063-24	0.063-24	0.063-24	0.063-24
Feed range of tool slide compound	mm/r	0.063-24	0.063-24	0.063-24	0.063-24
Longitudinal rapid traverse speed	mm/min	3000	3000	3000	3000
Cross rapid traverse speed	mm/min	1500	1500	1500	1500
of cross slide	mm	670	800	1000	1250
Metric thread (thread pitch)	mm	2-40	2-40	2-40	2-40
Inch thread	mm	1-14	1-14	1-14	1-14
Module thread	mm	1.5-20	1.5-20	1.5-20	1.5-20
Tailstock
Traversing capacity of sleeve	mm	200	200	300	300
Rapid traverse of tailstock	mm/min	3000	3000	3000	3000
Rapid traverse of sleeve	mm/min	664	664	664	664
Power
Main motor power	kw	75	75	90	118

Detailed Photos

 

C61200 Series Lathe Machine( 32 tons load capacity):
Swing over bed: 2000mm;
Swing over cross slide: 1600mm;
Processing length: it's up to customer's requirements;
Bed width: 1600mm ( 3 guideways);
Diameter of chuck:1600mm
Load capacity: 32 tons;
Main motor power: 75kw.

This machine has built-in features: strong power, good rigidity, high accuracy and excellent accuracy persistence. FANUC AC NC system ensures reliability of machine. It can be equipped with inspecting elements of pulse encoder and linear scale.  Longitudinal and cross feed are separately realized by servo motor driving lead screw, which composes semi-closed circuit and full-closed circuit. And it has also features of CRT display, tool compensation, diagram display, failure diagnosis, programming when machine, and rapid programming with diagram display. Main drive system is by gear, automatic infinitely speed changing is by sliding gear. Saddle is coated with Turcite B of high wear resistance, which greatly increases service life and accuracy persistence of machine.

Our Advantages

Our Services

We can provides 7x24-hour online pre-sale service, engineer follow-up order service, and logistics delivery operation service, And also we can provide installation services. In addition, with more than 10 years experience of various markets, we can help customers successfully complete a series of services from purchasing to goods Customs clearance, thereby saving times and also reducing customers' costs in all aspects.

 

Our advantage:

1: With CE, ISO certification.

2: Full production tracking.

3: Professional engineers can guarantee the highest quality.

4: More suppliers as alternatives, guarantee your lowest and competitive price.

5: Sales fstaff with more than 10 years experience, will answer your pre-sales and after-sales questions.

6: OEM production is available, to meet customer needs

7. Low MOQ (1 unit) is available.

8. 24 hours technical support.

 

Warranty period:
During warranty period (one year), if you have any parts broken because of qulity problem,we will supply to you free of charge by express.
Out of warranty period, if you have any question, you can contact us, we will supply our best service to you as usual.
1. Technical support online service provided .
2. Technical files service provided.
3. Machine operation video provided
4. On-site training service provided.
5. Spare parts replacement and repair service provided.
6. All of the questions will be replied within 24 hours
 

FAQ

1. How can I choose the most suitable machines?
A:  You can choose the exact model by yourself.  Or you can tell us your specifications, to let us choose the best model for you, too.
You can also send us the product drawing, and we will choose the most suitable machines for you.
 .
 2. When do you deliver?
A: It depends on the machine and model you choose. Mostly 1.5 months - 3 months. All machines are 100% new and not used, only made according to your order. Occasionally there will be a few machines available from stock. You can send us a message or mail to check exact delivery time.
  
3. Is machine tested?
A: The accuracy, noisy will be tested according to China GB standard. Some machines will
 
4. What's the Payment Terms?
A : T/T 30% down payment when order ,70% balance payment before shipment ;
Irrevocable L/C at sight also acceptable.

5. What's the MOQ?
A: 1 set (Only some low cost machines will be more than 1 set) 

6. How is the warranty?
A: 12 months after shipment date

7. If I have a problem setting up/ getting it running problem, will you be available by email to assist in solving the problem.
A: Video technical support, online service, we can answer you in 24 hours.

We are a direct-sale lathe machine manufacturer, not a trading company,
which means we can offer you the best prices.

Welcome get in touch with us:)
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